Aluminium Honeycomb Material Design is the process of designing of the wall for replacing the conventional wall to the aluminium honeycomb wall. It is refers to the process of Design and Analysis of Aluminium honeycomb material for the internal wall. In this paper, the technique presented is replacement of conventional wall to this wall. The design of wall is doing by using the Catia software and analysis by Ansys software. The calculation is doing by using some formulae. The wall have a good strength, high impact resistance, high durability, and it give the require strength in minimum thickness also this wall is portable. The wall has another properties like fire resistance, corrosion resistance, & Sustain very large amount of load.